As a high-end bridge gantry structure five-axis linkage machining center, JW-UT500 integrates high precision, high efficiency and high flexibility, and is suitable for multi-process machining of complex parts. The following is a detailed analysis of its core processing process characteristics:
- Multi-process compound processing capability
Wide range of process types: It supports a variety of processing processes such as milling, drilling, reaming, boring, tapping, and countersinking to meet the needs of the whole process from roughing to finishing. Complex surface processing: With five-axis linkage (RTCP function) and NURBS interpolation technology, it can efficiently complete high-precision machining of three-dimensional concave and convex molds, complex cavities and curved surfaces, such as aviation blades and automobile molds.
- High precision and stability
Precision transmission system: The XYZ axis adopts Japanese THK 45# roller linear guide and pre-stretched ball screw (X/Z axis Φ40mm lead 12mm, Y axis Φ50mm lead 16mm), positioning accuracy up to 0.006mm, repeat positioning accuracy 0.004mm. The AC axis is equipped with a grating scale (resolution of 5 arcseconds) as standard, forming a full closed-loop control to ensure high dynamic accuracy of the rotating axis. Direct drive technology: The A/C axis adopts DD torque motor (A-axis torque 860/1600 N·m, C-axis 430/810 N·m), no transmission clearance, suitable for high-torque precision rotation machining.
- High-speed and efficient processing
High-performance spindle: HSK-A63 electric spindle, maximum speed 20000 RPM, power 20kW (S1 working condition), torque 47/57 N·m, support high-speed cutting and rigid tapping, suitable for titanium alloy, superalloy and other difficult-to-machine materials.
Fast feed: XYZ axis fast traverse speed of 36 m/min, cutting feed speed of 1-16000 mm/min, AC axis cutting speed of 60/100 mm/min, greatly improving efficiency.
Automatic tool change system: 32-position chain tool magazine, tool change time of only 1.8 seconds, support a maximum tool length of 300mm, weight of 8kg, to adapt to diverse tool needs.
- Intelligence and automation
Intelligent CNC system: SYNTEC control system (15-inch screen) supports five-axis linkage programming, polar conversion, subprogram nesting and tool life monitoring, with built-in anti-collision protection and machining simulation functions.
Online inspection and tool setting: Contact tool setting and 3D probe are standard to realize tool length measurement and workpiece accuracy calibration in the machine, reducing manual intervention.
Centralized chip evacuation and cooling: Chain plate chip extractor + slope protection design, with dual cooling system (spindle oil cooling + workpiece water cooling), ensure a clean processing environment and extend the life of the equipment.
- Adaptable process configuration
Large load-bearing table: 500mm in diameter, 300kg load (horizontal/tilted working conditions), support large workpiece clamping.
Flexible tool compatibility: The HSK-A63 tool holder is suitable for φ75mm tools (adjacent tool position φ120mm) to meet different needs for rough finishing.
Environmental adaptability: The design working environment temperature is 25-30°C, the humidity is 40-75%, and it is equipped with a hydraulic balancing system and Z-axis power-off braking to ensure stability under harsh working conditions.
- Industry application advantages
Aerospace: High-torque spindles and five-axis linkage capabilities are suitable for complex components such as impellers and receivers.
Mold manufacturing: High-precision surface machining and quick tool changes improve mold surface quality and efficiency.
Heavy machinery: large load-bearing table and rigid structure for large parts processing.
Summary: JW-UT500 has become a benchmark equipment for complex parts processing through five-axis linkage accuracy, high-speed cutting performance, intelligent control and multi-process integration, especially in industries with high precision and high efficiency requirements. Its process design takes into account both rigidity and flexibility, which can not only meet mass production, but also adapt to difficult customized processing needs.