{"id":2387,"date":"2025-07-25T17:57:17","date_gmt":"2025-07-25T09:57:17","guid":{"rendered":"https:\/\/www.jwhbcnc.com\/?p=2387"},"modified":"2025-07-25T17:57:17","modified_gmt":"2025-07-25T09:57:17","slug":"jw-ut350-5-axis-machining-center-manufacturing-process","status":"publish","type":"post","link":"https:\/\/www.jwhbcnc.com\/ru\/jw-ut350-5-axis-machining-center-manufacturing-process.html","title":{"rendered":"JW-UT350 5-axis machining center manufacturing process"},"content":{"rendered":"
    \n
  1. Structural design and materials<\/li>\n<\/ol>\n

    Integral bridge gantry structure: adopts a high-rigidity integral gantry design, the bed, beam, slide, headstock and other core components are made of high-strength cast iron (resin sand casting process), and the structure is optimized through finite element analysis to ensure static\/dynamic rigidity and long-term thermal stability.<\/p>\n

    Heat treatment process: All castings undergo a complete heat treatment process to eliminate residual stress and arrange stiffeners to improve stability.<\/p>\n

      \n
    1. locomotor system<\/li>\n<\/ol>\n

      Linear guide and ball screw:<\/p>\n

      The X\/Y\/Z axis adopts 45# roller linear guide, with high rigidity and low friction, and a rapid displacement of up to 36 m\/min.<\/p>\n

      Each axis is directly driven by AC servo motor ball screw (model 4012), fully closed-loop control (optional grating ruler), positioning accuracy \u00b1 0.006mm.<\/p>\n

       <\/p>\n

      Rotary axis (A\/C axis):<\/p>\n

      Direct drive (DD torque motor), no transmission backlash, A-axis swing range \u00b1 120\u00b0, C-axis 360\u00b0 continuous rotation.<\/p>\n

      It comes standard with a grating ruler, with a positioning accuracy of \u00b1 5 arcseconds, and oil-cooled heat dissipation to ensure thermal stability.<\/p>\n

        \n
      1. Spindle system<\/li>\n<\/ol>\n

        High-speed electric spindle: HSK-A63 tool holder, maximum speed 20,000 RPM, power 30kW (S1 working condition), torque 69.4Nm, support rigid tapping and spindle orientation. Built-in motor encoder for stepless speed regulation and precise control.<\/p>\n

          \n
        1. Knife magazine and tool changer<\/li>\n<\/ol>\n

          24-position chain servo tool magazine: supports automatic tool change (tool change time 1.8 seconds), maximum tool diameter \u03c675mm, length 300mm, weight \u22648kg.<\/p>\n

            \n
          1. Lubrication and cooling<\/li>\n<\/ol>\n

            Centralized lubrication system: Quantitative oil injection into the guide rail and lead screw for extended life.<\/p>\n

            Oil\/water cooling systems: The spindle and electrical cabinet are equipped with independent cooling units (e.g. Leide brand) to ensure stability in high-temperature conditions.<\/p>\n

              \n
            1. Protection and chip evacuation<\/li>\n<\/ol>\n

              Fully enclosed shield: prevents chips from eroding the guide rail and lead screw.<\/p>\n

              Chain plate type chip conveyor: inclined protective wall design, chips automatically slide into the chip removal groove, economical and practical.<\/p>\n

                \n
              1. CNC System (SYNTEC)<\/li>\n<\/ol>\n

                It supports five-axis linkage (RTCP function), NURBS interpolation, polar programming, and subprogram nesting (level 4 and above).<\/p>\n

                Features tool life monitoring, error compensation (clearance\/pitch), graphical simulation, and anti-collision protection.<\/p>\n

                  \n
                1. Testing and calibration<\/li>\n<\/ol>\n

                  Tool setter: contact tool setting, accuracy 0.001mm.<\/p>\n

                  3D probe + calibration ball: realize workpiece coordinate setting and precision calibration.<\/p>\n

                    \n
                  1. Key outsourced parts<\/li>\n<\/ol>\n

                    Core component brand:<\/p>\n

                    Rail\/Lead Screw: THK (Japan)<\/p>\n

                    Spindle: IBEK<\/p>\n

                    CNC turntable\uff1aHIWIN\uff08RAB-400\uff09<\/p>\n

                    Grating ruler\uff1aHeidenhain\uff08Germany\uff09<\/p>\n

                      \n
                    1. Process adaptability<\/li>\n<\/ol>\n

                      Application field: suitable for complex surface processing (such as three-dimensional concave and punch molds, cavities) such as aviation, molds, automobiles, etc.<\/p>\n

                      Machining capacity: It supports various processes such as milling, drilling, boring, and tapping, and the workpiece has a maximum load capacity of 250kg (horizontal\/tilted state).<\/p>\n

                      Summary: Through high-rigidity structural design, precise motion control, efficient cooling\/chip evacuation system and collaborative optimization of SYNTEC CNC system, JW-UT350<\/a> achieves high precision (positioning \u00b1 0.006mm), high dynamic performance (quick movement 36m\/min) and complex five-axis machining capabilities, which is suitable for the demanding needs of high-end manufacturing.<\/p>","protected":false},"excerpt":{"rendered":"

                      Structural design and materials Integral bridge gantry structure: adopts a high-rigidity integral gantry design, the bed, beam, slide, headstock and other core components are made of high-strength cast iron (resin sand casting process), and the structure is optimized through finite element analysis to ensure static\/dynamic rigidity and long-term thermal stability. Heat treatment process: All castings […]<\/p>","protected":false},"author":1,"featured_media":2371,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[5],"tags":[],"class_list":["post-2387","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case"],"acf":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.jwhbcnc.com\/ru\/wp-json\/wp\/v2\/posts\/2387","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jwhbcnc.com\/ru\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.jwhbcnc.com\/ru\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ru\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ru\/wp-json\/wp\/v2\/comments?post=2387"}],"version-history":[{"count":1,"href":"https:\/\/www.jwhbcnc.com\/ru\/wp-json\/wp\/v2\/posts\/2387\/revisions"}],"predecessor-version":[{"id":2388,"href":"https:\/\/www.jwhbcnc.com\/ru\/wp-json\/wp\/v2\/posts\/2387\/revisions\/2388"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ru\/wp-json\/wp\/v2\/media\/2371"}],"wp:attachment":[{"href":"https:\/\/www.jwhbcnc.com\/ru\/wp-json\/wp\/v2\/media?parent=2387"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ru\/wp-json\/wp\/v2\/categories?post=2387"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ru\/wp-json\/wp\/v2\/tags?post=2387"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}