{"id":2228,"date":"2025-06-30T16:37:51","date_gmt":"2025-06-30T08:37:51","guid":{"rendered":"https:\/\/www.jwhbcnc.com\/?p=2228"},"modified":"2025-07-12T11:32:22","modified_gmt":"2025-07-12T03:32:22","slug":"the-manufacturing-process-of-jw-u400s-five-axis-machine-tool","status":"publish","type":"post","link":"https:\/\/www.jwhbcnc.com\/ar\/the-manufacturing-process-of-jw-u400s-five-axis-machine-tool.html","title":{"rendered":"The manufacturing process of JW-U400S five-axis machine tool"},"content":{"rendered":"

The manufacturing process of JW-U400S<\/a> five-axis machine tool reflects the combination of high precision, high stability and advanced technology, which can be expressed from the following aspects:<\/p>\n

1.Structural design and materials<\/strong><\/p>\n

    \n
  1. The vertical structure design optimizes the mechanical properties of the fuselage through finite element analysis to ensure high rigidity and low deformation.<\/li>\n
  2. The fuselage is cast with high-quality cast iron and is integrally annealed to enhance structural stability. The gantry skeleton is strengthened to further improve the vibration resistance and load capacity.<\/li>\n<\/ol>\n

    2.Critical moving parts<\/strong><\/p>\n

      \n
    1. Five-axis drive system<\/strong>: equipped with Shenzhen Lanlan torque motor to directly drive the cradle type five-axis (other brands are optional) to achieve high-precision complex surface machining, the A-axis swing angle \u00b1 130\u00b0, the C-axis infinite rotation (n\u00d7360\u00b0), and the torque is 120\/240 N.m (A-axis) and 45\/135 N.m (C-axis) respectively.<\/li>\n
    2. Three-axis transmission<\/strong>: Japanese THK brand ball screw (diameter 28\/12mm) and guide rail (30#\/30#\/35#), pre-tensioned structure design, to ensure high positioning accuracy (\u00b10.005mm) and repeated positioning accuracy (\u00b10.003mm).<\/li>\n<\/ol>\n

      3.Spindle system<\/strong><\/p>\n

        \n
      1. Equipped with a 15,000rpm high-speed milling spindle, using high-precision bearings and optimized shafting layout, it has both high rigidity and large load capacity.<\/li>\n
      2. The spindle has a built-in circulating cooling channel, which is equipped with an external water cooler to quickly dissipate heat to maintain a low-temperature thermal equilibrium state, prolong the life and ensure the stability of processing.<\/li>\n<\/ol>\n

        4.Tool magazine and tool change system<\/strong><\/p>\n

        The 24 tool arm tool magazine of Taiwan brand has a tool change time of only 2 seconds, and supports a maximum tool length of 200mm and a weight of 8kg, which is suitable for efficient multi-process processing.<\/p>\n

        5.Lubrication and protection<\/strong><\/p>\n

          \n
        1. Taiwan brand centralized lubrication system to ensure long-term lubrication of moving parts such as guide rails and lead screws.<\/li>\n
        2. The three axes are equipped with high-quality protective covers, and the table top is made of stainless steel scale plates to prevent iron chip damage and improve durability.<\/li>\n<\/ol>\n

          6.Numerical control system<\/strong><\/p>\n

          Equipped with LYNUK N5E control system, it supports 15-inch color operation screen, realizes five-axis linkage and four-axis semi-machining, and has high response speed and complex trajectory processing capabilities.<\/p>\n

          7.Manufacturing & Assembly Processes<\/strong><\/p>\n

            \n
          1. Key components such as lead screw bearings (FAG\/SKF, Germany) and precision lock nuts (Yintai Taiwan) are selected from internationally renowned brands to ensure reliability.<\/li>\n
          2. After assembly, the whole machine undergoes strict accuracy testing, including the positioning accuracy of each axis, repeated positioning accuracy and thermal stability test.<\/li>\n<\/ol>\n

            8.Environmental adaptability<\/strong><\/p>\n

              \n
            1. The fuselage is designed with centralized chip removal and dual water pump cooling system to optimize the working environment.<\/li>\n
            2. The degree of protection meets the requirements of industrial environments, such as dustproof and corrosive gases, and it is recommended to operate at a constant temperature (5-40\u00b0C) to maintain accuracy.<\/li>\n<\/ol>\n

              \u00a0 \u00a0 \u00a0 Summary<\/strong>: JW-U400S<\/a> realizes high-precision and high-efficiency five-axis machining capabilities through the collaborative design of high-rigidity structure, precision transmission, efficient cooling and intelligent control system, which is suitable for precision manufacturing fields such as 3C and molds, and reflects the technological level of modern high-end CNC machine tools<\/p>","protected":false},"excerpt":{"rendered":"

              The manufacturing process of JW-U400S five-axis machine tool reflects the combination of high precision, high stability and advanced technology, which can be expressed from the following aspects: 1.Structural design and materials The vertical structure design optimizes the mechanical properties of the fuselage through finite element analysis to ensure high rigidity and low deformation. The fuselage […]<\/p>","protected":false},"author":1,"featured_media":2229,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[5],"tags":[],"class_list":["post-2228","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case"],"acf":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/posts\/2228","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/comments?post=2228"}],"version-history":[{"count":1,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/posts\/2228\/revisions"}],"predecessor-version":[{"id":2230,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/posts\/2228\/revisions\/2230"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/media\/2229"}],"wp:attachment":[{"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/media?parent=2228"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/categories?post=2228"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/tags?post=2228"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}