JW-U500 is a high-performance five-axis linkage machining center, which integrates precision mechanical design, high-quality material selection, advanced processing technology and strict quality control to ensure high stability, high precision and long life of the equipment. Here’s a summary of its core manufacturing processes:<\/p>\n
Finite Element Analysis Optimization<\/strong>: The airframe structure is mechanically optimized through Finite Element Analysis (FEA) to ensure high rigidity and low deformation.<\/p>\n High-quality cast iron casting<\/strong>: It is made of high-strength cast iron material and annealed by all-cast iron to eliminate internal stress and improve mechanical stability and vibration resistance.<\/p>\n Gantry skeleton strengthening<\/strong>: The reinforced gantry structure is adopted to enhance the overall rigidity, which is suitable for high-speed and high-load processing.<\/p>\n DD Motor: The <\/strong>A\/C axis is directly driven by a high-precision torque motor (A-axis swing \u00b1 130\u00b0, C-axis infinite rotation), which avoids the backlash problem of traditional gear transmission and improves dynamic response and positioning accuracy.<\/p>\n High rigidity bearing support<\/strong>: The five-axis turntable adopts precision bearings to ensure stable operation under high loads (torque 120\/240 N\u00b7m for A-axis and 45\/135 N\u00b7m for C-axis).<\/p>\n THK Lead Screws & Rails<\/strong>:<\/p>\n The X\/Y\/Z three axes are made of Japanese THK brand ball screws (lead 12mm), and the tail end is pre-pulled to reduce the impact of thermal deformation on accuracy (optional closed-loop control of grating scale).<\/p>\n The guide rail adopts 45# high rigidity roller guide rail, which has strong wear resistance and long life.<\/p>\n Servo drive system<\/strong>:<\/p>\n The X\/Y\/Z axis motors have a power of 3.9 kW, 3.9 kW and 5.9 kW respectively, ensuring high-speed (30m\/min) and high-acceleration movements.<\/p>\n High-speed motor spindle (12,000 rpm):<\/strong><\/p>\n High-precision angular contact bearings are used to optimize the shafting arrangement to ensure low vibration and high rigidity.<\/p>\n Circulating cooling system<\/strong>: The spindle has an integrated cooling channel, with an external water cooler, which can quickly dissipate heat, reduce thermal deformation, and improve processing stability.<\/p>\n BT40 taper spindle<\/strong>, suitable for high-precision cutting, rated power 7.5\/11kW, torque 32N\u00b7m (S1).<\/p>\n Taiwan brand 24 knife arm type tool magazine<\/strong>:<\/p>\n The tool change time is only 2 seconds<\/strong>, and the maximum tool length is 250mm and the weight is 8kg, which meets the needs of efficient machining.<\/p>\n The high-precision positioning mechanism is used to ensure the accuracy and reliability of tool change.<\/p>\n Taiwan brand automatic lubrication system<\/strong>: regular and quantitative lubrication of guide rails and lead screws to reduce wear and prolong service life.<\/p>\n Fully enclosed protective cover<\/strong>:<\/p>\n The three axes are equipped with stainless steel guards to prevent the ingress of iron filings and coolant, improving the cleanliness and life of the equipment.<\/p>\n Workbench slope flushing + centralized chip removal<\/strong>, optimize the processing environment, and reduce the need for manual cleaning.<\/p>\n SYNTEC 220MA-5 CNC System <\/strong>(Taiwan Brand):<\/p>\n The 15-inch color touch screen supports five-axis linkage and four-axis semi-machining, and has high-precision interpolation function.<\/p>\n Combined with Schneider electrical components (Sino-French joint venture), it ensures stable power supply and anti-interference capability.<\/p>\n Precision assembly process<\/strong>:<\/p>\n Key components (such as lead screws, guide rails, spindles) are detected by laser interferometer + ballbar to ensure motion accuracy.<\/p>\n X\/Y\/Z axis positioning accuracy 0.005mm<\/strong>, repeatability positioning accuracy 0.003mm<\/strong>; A\/C axis accuracy \u00b18 seconds<\/strong>, repeatability \u00b16 seconds<\/strong>.<\/p>\n Strict factory test<\/strong>:<\/p>\n Perform dynamic cutting tests to verify machining stability and ensure that the equipment achieves nominal accuracy.<\/p>\n Temperature control<\/strong>: The working environment temperature \u00a0is 5~40\u00b0C<\/strong>, and it is recommended to install air conditioning to ensure accuracy.<\/p>\n Anti-vibration design<\/strong>: It is required to be far away from vibration sources (such as stamping machines, air compressors), and the height difference of the foundation is \u2264 10mm.<\/p>\n Dustproof and moisture-proof<\/strong>: The ambient humidity is \u2264 80% to avoid corrosive gases and dust.<\/p>\n \u00a0 \u00a0 \u00a0 \u00a0Summary: The core process advantages of JW-U500<\/strong><\/p>\n \u2705 High rigidity body<\/strong>: Optimize the casting + annealing process to ensure long-term stability. The manufacturing process of JW-U500 makes it extremely cost-effective in the fields of 3C digital, precision mold, impeller processing, etc., and is the preferred equipment for small and medium-sized high-precision five-axis machining.<\/p>","protected":false},"excerpt":{"rendered":" JW-U500 is a high-performance five-axis linkage machining center, which integrates precision mechanical design, high-quality material selection, advanced processing technology and strict quality control to ensure high stability, high precision and long life of the equipment. Here’s a summary of its core manufacturing processes: Fuselage structure design and casting process Finite Element Analysis Optimization: The airframe […]<\/p>","protected":false},"author":1,"featured_media":2122,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[5],"tags":[],"class_list":["post-2197","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case"],"acf":[],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/posts\/2197","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/comments?post=2197"}],"version-history":[{"count":1,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/posts\/2197\/revisions"}],"predecessor-version":[{"id":2198,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/posts\/2197\/revisions\/2198"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/media\/2122"}],"wp:attachment":[{"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/media?parent=2197"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/categories?post=2197"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.jwhbcnc.com\/ar\/wp-json\/wp\/v2\/tags?post=2197"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}\n
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\n\u2705 High-precision five-axis<\/strong>: torque motor direct drive + THK screw guide, accurate positioning.
\n\u2705 High-speed <\/strong>spindle: 12,000 rpm motorized spindle + water cooling system, suitable for high-precision cutting.
\n\u2705 Efficient automation<\/strong>: 24 tool magazine + 2 seconds tool change to improve production efficiency.
\n\u2705 Strict quality control<\/strong>: precision assembly + laser detection to ensure factory accuracy.<\/p>\n